Description

SAMWAY P20AP Crimping Machine – Precision and Performance in Fluid Power

The SAMWAY P20AP hydraulic crimping machine is a high-performance, stationary device designed for intensive work in professional fluid power service environments and demanding industrial plants. The machine’s construction is based on a solid cast-iron body with increased rigidity, ensuring complete repeatability of the crimping process in long-term production cycles. The device is dedicated to operators expecting absolute reliability, confirmed by rigorous technical standards regarding the safety of high-pressure connections.

Application and Advanced Technical Characteristics

The SAMWAY P20AP model finds wide application in the professional assembly of fittings on hydraulic hoses with internal diameters of up to 1 ¼ inches (handling hoses with 4 steel spirals). The device generates a crimping force of 1370 kN, allowing for the precise plastic deformation of the crimp sleeve while maintaining the structural integrity of the hose itself. The machine has been optimized to work with various working media and many types of hoses, including those reinforced with steel (multi-layer) and textile braids.

The most important technical aspects of this model include:

• Crimping range: The device handles diameters from 4 mm to 66 mm (depending on the applied die set), making it an extremely flexible solution in the workshop.
• Process control: The machine is equipped with a manual system with micrometric diameter setting, enabling extremely precise dosing of pressing force. Such a solution minimizes the risk of under-crimping or damaging the rubber layer of the hose.
• Hydraulic drive: The use of an efficient high-pressure hydraulic pump guarantees stable oil flow, translating to smooth cylinder operation and optimal speed for the crimping cycle.
• Ergonomics and service: The device’s design incorporates a clear control layout and very easy access for replacing crimping dies. Thanks to this, the time necessary to retool the machine for a different hose dimension is reduced to an absolute minimum.

For optimal hose preparation prior to the crimping process, we also recommend our hose skiving machines. Proper preparation of the outer or inner surface of the hose is a guarantee of obtaining a tight and durable hydraulic connection in accordance with industrial standards.

Why Choose the SAMWAY P20AP? Engineering Analysis

Investing in the SAMWAY P20AP model is a decision based on engineering facts and the stability of technical parameters complying with the requirements of the ISO 1436 standard. The specialized tool steel used in the head of the device for the crimping dies exhibits exceptional resistance to abrasive wear and material fatigue, which directly minimizes machine servicing costs over a long period of operation. Precise micrometric control eliminates human error when setting the final diameter, which is the main factor influencing the safety and durability of the finished hydraulic hose working under high pressure. We also invite you to check out our offer on industrial hose and pipe crimpers, dedicated to even more complex and high-volume production applications.

Frequently Asked Questions (FAQ)

Does the SAMWAY P20AP crimper require an external compressed air installation?

The P20AP model is a fully hydraulic stationary device driven by an electric motor. The device does not require an external pneumatic installation to carry out the crimping cycle, significantly simplifying the organization of the workstation in the workshop.

What is the actual lifespan of the dies in this model?

The lifespan of the crimping dies depends strictly on the hardness of the fittings used and the intensity of machine operation. Regular, daily lubrication of the die-guiding surfaces, in accordance with the guidelines contained in the technical instruction manual, allows for multi-year use of the device while maintaining high dimensional accuracy of the crimp.

Is it possible to work with low-pressure industrial hoses?

Yes, the crimper allows for extremely precise diameter setting, enabling work with industrial hoses of various material characteristics and diverse diameters, as long as they fall within the working range of the head. In case of technical doubts regarding a specific type of hose, we invite you to contact our support department or browse the offer on hose testing tables, which serve for the final verification of the quality of manufactured connections in terms of tightness and strength.