SAMWAY P20D Crimping Machine

This popular crimper model is the ideal solution for agriculture and power hydraulics services, offering intuitive digital control and a 170-ton crimping force. The device handles hydraulic hoses up to 1 1/4″ (4SP), and thanks to the quick-change die system and sturdy base, it significantly speeds up daily work. The entire design is backed by the prestigious TUV CE certificate, guaranteeing safety and the highest technical quality.

Description

SAMWAY P20D Crimping Machine – Mobile Precision and Battery Independence

In today’s maintenance sector, heavy machinery service, and advanced industrial mechanics, the speed of eliminating failures directly translates to a company’s financial stability. The SAMWAY P20D hydraulic crimping machine is a modern device that redefines flexibility when working with high-pressure systems. Designed for operation in the most demanding environmental conditions, this mobile battery-driven crimping machine allows for complete independence from stationary power sources while offering operating parameters comparable to workshop machinery.

Field Independence – Portable Hydraulic System

The primary distinguishing feature of the SAMWAY P20D model is its advanced and autonomous power supply system. As a lightweight yet extremely durable portable machine, the device eliminates the need to run tens of meters of power cords or transport heavy generators directly to the failure site. A high-performance lithium-ion battery powers a precise miniature hydraulic pump that generates the optimal working pressure necessary for the proper plastic deformation of crimp sleeves. This design makes the machine immediately ready for work on construction sites, in open-pit mines, on agricultural fields, and wherever access to the electrical grid is impossible. Advanced power consumption optimization allows for multiple full cycles on a single battery pack, securing the service’s continuity during all-day field assignments.

Precision for the Demanding: Automotive Crimpers

The modern automotive industry and heavy transport place very high technical requirements on service workshops. Professional automotive crimpers must feature not only adequate force, but above all, flawless geometric accuracy. The SAMWAY P20D performs exceptionally well in the regeneration and production of lines for passenger cars, trucks, municipal machinery, and buses. The device allows for the precise crimping of flexible power steering lines, braking system lines, as well as thick-walled hoses used in automotive air conditioning systems. The compact head design enables trouble-free operation and proper positioning of fittings with complex, bent shapes, which is an everyday occurrence in a mechanic’s work.

Comprehensive Workstation: Hose Crimping Sets

To fully utilize the device’s production potential, implementing a complete workshop system is recommended. Our ready-made hose crimping sets include not only the SAMWAY P20D working unit itself, but also precisely calibrated magnetic die packages, making their rapid replacement tool-free. In a professional stationary workshop or service vehicle, these sets are complemented by mobile skiving machines, which prepare the outer and inner rubber surfaces for the fitting. Such an integrated set guarantees that every manufactured hose meets strict standards of tightness and safety, eliminating the risk of costly customer complaints.

Engineering Durability and Field Work Ergonomics

The machine’s construction is based on a monolithic body, which prevents frame deformation when generating maximum pressure. The crimping dies are made from hardened tool steel, resistant to high loads and abrasion. Process control is handled via an intuitive, precise micrometric setting system, which allows the operator to smoothly and repeatably dose force. This minimizes the risk of under-crimping the sleeve or damaging the internal steel braid of the hose. An ergonomic transport handle and optimal center-of-gravity balancing make carrying the press effortless and protect the operator’s spine during field work.

Technical Parameter Specification and Characteristics
Model SAMWAY P20D
Construction Type Mobile crimper
Drive Type Battery-powered (fully independent)
Control System Precise micrometric setting system
Compatibility Steel-braided and textile-braided hoses
Recommended Equipment Dedicated die sets, skiving machines, test tables

Frequently Asked Questions (FAQ)

Does the mobile battery-driven crimper lag behind mains-powered machines in force?

No. The advanced battery-powered electro-hydraulic system generates adequate pressing force, allowing for smooth and safe sleeve crimping on steel-braided hoses within the full operating range of the head specified by the manufacturer.

What benefits do ready-made hose crimping sets provide?

Investing in a complete set eliminates the problem of mismatched components. Having a full range of dies and complementary equipment allows for immediate servicing of any vehicle or machine entering the workshop.

Does the device require special field maintenance procedures?

Working in field conditions exposes the machine to dust, sand, and moisture. The foundation of the device’s longevity is the regular cleaning of the die guides from contaminants and the application of dedicated plastic grease. This protects the sliding surfaces from premature wear and guarantees dimensional accuracy.

Technical specification

Technical Parameters of the Crimper:

  • Crimper model: SAMWAY P20D
  • Maximum crimped hydraulic hose: DN40 11/2″ 4SP
  • Crimping range on interchangeable dies: 4–61 mm
  • Crimping range on main dies: 94 mm
  • Maximum opening without dies: 109 mm
  • Die type: 20
  • Main dies length: 80 mm
  • Maximum die opening: +26 mm
  • Power supply: 3 kW motor (3-phase)
  • Crimping force: 1700 kN (170 tons)
  • Cycle rate: 1800/h
  • Oil tank capacity: 40 liters
  • Control: digital panel (buttons)
  • Foot pedal: included
  • Die base rack: included
  • Quick die change system: included
  • Noise level: 65 dBA
  • Dimensions: 680 mm × 600 mm × 1400 mm
  • Weight: 270 kg

Crimping dies included in the set with the crimper: size / length

  • dies 14 mm (length 60 mm)
  • dies 16 mm (length 60 mm)
  • dies 19 mm (length 60 mm)
  • dies 22 mm (length 75 mm)
  • dies 26 mm (length 75 mm)
  • dies 30 mm (length 75 mm)
  • dies 34 mm (length 80 mm)
  • dies 39 mm (length 80 mm)
  • dies 45 mm (length 90 mm)

Download

In this section, you will find detailed technical documentation and information materials regarding the P20D crimper. We encourage you to read the product datasheet, which contains a complete summary of parameters, the user manual, and information on the safe operation of the device.

Available documents:

DATASHEET P20D EN

DATASHEET P20D PL

 

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