Description

SAMWAY P20HP Crimping Machine – High-Pressure Precision and Reliability

The SAMWAY P20HP hydraulic crimping machine represents an advanced stationary solution designed for the efficient production of hydraulic hoses requiring the highest connection stability in an industrial environment. The machine’s construction features a reinforced, rigid body, which eliminates system deformations during operation under full nominal load. This device is recommended for professional fluid power service centers and production plants, where the reliability of the crimping process and the geometric repeatability of fittings are decisive for the operational safety of entire hydraulic and pneumatic installations.

Application and Advanced Technical Characteristics

The SAMWAY P20HP model has been optimized for the precise assembly of fittings on hydraulic hoses with internal diameters of up to 1 ¼ inches (handling hoses with 4 steel spirals). The device achieves an impressive crimping force of 1370 kN, allowing for effective, uniform plastic deformation of the sleeve while maintaining the full strength parameters of the hose. The machine exhibits high compatibility with a wide range of working media, working with hoses reinforced with both steel and textile braids, making it the foundation of any modern workshop.

Key technical aspects of the device:

• Working range: Ability to crimp in the range from 4 mm to 66 mm (requires the selection of dedicated die sets). Thanks to a wide range of available dies, the device handles almost all typical hoses available on the market.
• Control system: An advanced micrometric system enabling manual, extremely precise diameter setting. This solution allows for the elimination of assembly errors, which are the main cause of leaks in high-pressure systems.
• Drive performance: The use of an efficient high-flow hydraulic pump ensures a fast crimping cycle, which directly translates to increased productivity of the production workstation in shift mode.
• Ergonomics and service: The head design ensures convenient access to the dies, enabling very fast tool set replacement without interrupting the continuity of technological processes.

To ensure the highest quality of hose preparation prior to the crimping process, we encourage you to check out our offering of hose skiving machines. Proper cleaning of the hose rubber layer guarantees a permanent connection with the fitting and compliance with quality standards.

Why Choose the SAMWAY P20HP? Engineering Analysis

Investing in the SAMWAY P20HP model is a choice backed by rigorous engineering standards. The device ensures full compliance with ISO 1436 standards regarding the quality of high-pressure hoses. The use of high-grade tool steel in the crimping dies minimizes the risk of cuts on the fittings, which is technically significant for the fatigue life of the connection. Precise micrometric regulation allows for accurate dosing of force, which serves as the primary safeguard against over-compressing the hose structure, which could lead to its premature bursting. This device is resistant to material fatigue, as confirmed by long-term durability tests. We invite you to check out the offer on industrial hose and pipe crimpers for even more complex, high-performance production tasks.

Frequently Asked Questions (FAQ)

Does the SAMWAY P20HP crimper require an external pneumatic source?

The P20HP model is a stationary electrically driven hydraulic device. The device does not require a compressed air installation, making the workstation more compact, easier to maintain, and cheaper to operate.

How precise is the diameter setting in this model?

The applied micrometric system allows for setting the diameter with the accuracy required by the most restrictive hydraulic standards. This makes it possible to obtain an ideal, repeatable crimp for every production batch, eliminating the need for tedious corrections.

What are the maintenance requirements for the crimping dies?

Regular, daily lubrication of the sliding surfaces of the dies and head guides is necessary. Complying with the technical recommendations contained in the documentation ensures years of operation while maintaining high dimensional accuracy. If you have questions regarding connection quality, we recommend using our hose testing tables, which allow for the verification of finished products in accordance with pressure standards.