SAMWAY P32D Crimping Machine

This advanced model is the largest crimper in its class, equipped with an intuitive digital panel that replaces the traditional micrometer and guarantees the highest crimp repeatability. The machine offers a 280-ton crimping force and handles hoses up to 2″ (4SP). Thanks to the quick-change die system and TUV certification, it provides a safe and economical solution for intensive production. The set includes a complete package of accessories, including 13 die sets and a work base, making it a ready-to-work service center.

Description

SAMWAY P32D Crimping Machine – Mobile Power and Battery Independence

In today’s industrial service sector and advanced mechanics, the speed of response to a failure determines a company’s profitability. The SAMWAY P32D crimper is a modern device that redefines the concept of flexibility when working with high-pressure systems. Designed for operation in the harshest conditions, this mobile battery-driven crimping machine allows for complete independence from stationary power sources while offering working parameters comparable to large workshop machines.

Field Independence – Portable Hydraulic System

A key differentiator of the SAMWAY P32D model is its advanced power supply system. As a reliable portable machine, the device eliminates the need to run hundreds of meters of power cables or transport heavy power generators to a breakdown site. An efficient lithium-ion battery powers a precise hydraulic pump that generates the optimal working pressure necessary for the proper plastic deformation of crimp sleeves. This design makes the machine immediately ready for work on construction sites, in open-pit mines, on farmland, and anywhere access to the electrical grid is impossible. Energy consumption optimization allows for multiple cycles to be performed on a single battery pack, securing the continuity of service work during demanding field assignments.

Precision for the Demanding: Automotive Crimpers

The modern automotive industry places very high technical requirements on service centers. Professional automotive crimpers must feature not only high force, but above all, impeccable geometric accuracy. The SAMWAY P32D performs exceptionally well in the regeneration and production of lines for passenger cars, trucks, and buses. The device allows for the precise crimping of flexible power steering lines, brake systems, and thick-walled hoses for automotive air conditioning systems. The compact head construction enables trouble-free operation and proper positioning of complex-shaped fittings, which is an everyday occurrence in a car mechanic’s work.

Comprehensive Workstation: Hose Crimping Sets

To fully utilize the device’s potential, implementing a complete production system is recommended. Our ready hose crimping sets include not only the SAMWAY P32D working unit itself, but also precisely calibrated magnetic die packages, facilitating their rapid replacement. In a professional workshop, these sets are supplemented with mobile skiving machines, which prepare the external and internal rubber surface for the fitting, and compact testing tables. Such an integrated set guarantees that every manufactured hose meets strict tightness and safety standards, eliminating the risk of costly customer complaints.

Engineering Durability and Field Working Ergonomics

The machine’s construction is based on a monolithic body, which prevents frame deformation during the generation of maximum pressure. The crimping dies are made of hardened tool steel, resistant to high loads and abrasion. Process control is carried out using an intuitive, precise setting system, which allows the operator to smoothly and repetitively dose force. This minimizes the risk of under-crimping the sleeve or damaging the hose’s internal steel braid.

Technical Parameter Specification and Characteristics
Model SAMWAY P32D
Construction Type Mobile crimper
Drive Type Battery-driven (fully independent)
Main Intended Use Vehicle service, field repairs, fluid power
Compatibility Steel and textile braided hoses
Recommended Equipment Dedicated die sets, skiving machines, testing tables

Frequently Asked Questions (FAQ)

Is the mobile battery-driven crimper capable of handling 4-spiral hoses?

Yes, the advanced battery-powered hydraulic system generates adequate pressing force, allowing for the smooth and safe crimping of sleeves on hoses with four steel braids, within the operating range of the head.

What benefits do ready hose crimping sets provide?

Investing in a complete set eliminates the problem of component mismatch. Having a full range of dies and complementary devices allows for the immediate servicing of any vehicle or machine entering the service center.

Does the device require special maintenance procedures in the field?

Working in field conditions exposes the machine to dust and moisture. The foundation of the device’s longevity is the regular cleaning of die guides from contaminants and the use of dedicated plastic grease. This protects the sliding surfaces from premature wear and guarantees dimensional accuracy.

Technical specification

Technical Parameters of the Digital Crimper:

    • Crimper Model: SAMWAY P32D

    • Max Hydraulic Hose Size: 2″ 4SP

    • Crimping Range: 4–87 mm

    • Die Type: P32

    • Master Die Length: 80 mm

    • Max Opening: +32 mm

    • Power Supply: 4 kW (3-phase)

    • Crimping Force: 3000 kN (300 tons)

    • Performance: 1200 cycles/h

    • Control: Digital panel

    • Foot Pedal: Included

    • Die Rack: Included

    • Quick Change Die System: Included

    • Automatic Crimping Backstop: Optional

    • Noise Level: 65 dBA

    • Dimensions (L × W × H): 680 mm × 600 mm × 1400 mm

    • Hydraulic Pump: Bucher Hydraulic Germany (9 cc)

    • Weight: 300 kg

  • Included Die Sets (Size / Length):

    • 14 mm (length 55 mm)

    • 16 mm (length 55 mm)

    • 19 mm (length 55 mm)

    • 22 mm (length 55 mm)

    • 26 mm (length 55 mm)

    • 30 mm (length 75 mm)

    • 34 mm (length 75 mm)

    • 39 mm (length 75 mm)

    • 45 mm (length 90 mm)

    • 52 mm (length 90 mm)

    • 57 mm (length 90 mm)

    • 64 mm (length 100 mm)

    • 69 mm (length 100 mm)

Download

In this section, you will find detailed technical documentation and information materials regarding the P32D crimper. We encourage you to read the product datasheet, which contains a complete summary of parameters, the user manual, and information on the safe operation of the device.

Available documents:

DATASHEET P32D EN

DATASHEET P32D PL

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